Drill pipe protector systems have an enormous role to play in industries such as construction, water drilling, oil drilling, and gas drilling. They carry water for cleaning, cooling, powering equipment, and other functions, such as transporting mineral concentrate. They are also useful for conveying air for drilling and ventilation. Maintaining piping systems is a daunting task, and this is where drill pipe protectors come in handy.
Drill pipes regularly encounter materials that could reduce their efficiency, or result in costly and time-consuming breakdowns. Protecting pipes throughout the transportation and storage process is also essential for them to maintain optimal functionality for extended periods of time. Drill pipe protectors help to save money and cut costs incurred by drill operators. With frequent and thorough inspections, as well as proper maintenance, drill pipe protectors can prevent damage from wear and overuse.
Pipe protection products such as bumper rings and thread protectors, are used to safeguard pipes during storage and transportation. Such protection prolongs the useful life of the pipeline. The most effective drill pipe protection products are made from an innovative combination of plastic and resin.
Pipe thread protectors reduce the frequency, and cost, involved in re-cutting tool joints, and the loss in length of tool joints. It is highly recommended to always use pipe protectors every time a pipe is to be laid down. They can help to defray failures such as fatigue, corrosion, and down hole wear. Depending on the need, protectors can be made of pressed steel or polyurethane with molded ribs. The latter type is more prevalent in the petroleum industry, as it is considered a cost effective way to protect tool threads from environmental corrosion and point to point handling.
A pipe chock is a pipe protection product used to secure pipes in position during transportation and storage. They are designed to hold up against all weather conditions, and are also reliable and easy to apply. Each chock is wedged between pipes to provide stability. They can be made from either melded HPDE resin or steel.
Pipes in transit that are not properly secured can easily be shifted by any accelerated back and forth motion. This can cause severe damage, and or injuries, to the driver or pedestrians in the vicinity. Using pipe chocks is especially vital in securing pipes that are slippery due to oil residue, as they pose an additional danger. Chocks also provide pipes wit stability during rough weather conditions, and also during sharp turns.
Chocks are nailed intermittently throughout the pipe load, to serve as wedges between layers of pipes. They carry out the essential function of restricting any kind of movement or rollover that can cause the pipes to fall from the truck bed during transportation. Tie downs are an additional safety measure used to keep pipe loads secured. The major upside of chocks is that all they need is a few seconds for application and removal.
Stabbing guides are used to prevent any form of deterioration in the pipes threading. The purpose of using them is to ensure that the pipe string’s composition is correctly adjusted and aligned. They make sure that the pin to box threads found between pipe segments are coordinated. Stabbing guides also ensure there’s no likelihood of a breakdown in the connection between the pipes. They come in different sizes and can be made to order depending on pipe specifications.
Pipes used in the industries mentioned above have threads at each end, which can be shielded from damage with durable thread protectors. To keep costs low, companies must exercise caution to prevent damage to thread ends during transportation and storage of pipes. Thread protects provide the most effective and economical solution.
Thread protectors are usually made of steel, tough rubber or polyurethane, or plastic. They reinforce pipe ends and cover the threading. This protection helps piping stand up to harsh treatment and conditions. They also prevent corrosion when businesses clean, store or move their pipes. The main role is to ensure threading is intact during installation and operation.
There are plenty of reasons to use protectors. It’s quite costly to repair damaged threads, and even minor damage can result in significant losses resulting from seal failure and leakage. An interruption in operations, especially in the oil and gas industry, can be a major financial blow. In addition to cutting revenues, disruptions to normal operations may significantly increase transportation, company labor, energy costs, and other expenses.
Thread protection costs much less than repair or replacement. Cutting pipes and adding new threads is a time consuming and expensive process, not to mention that new pipes cost even more.
Pipe Freeze Systems
Pipe freeze systems are also essential to maintaining the pipe’s durability and damage prevention. Investing in pipe freeze systems such as a heat trace cable can go a long way in enhancing a pipe’s useful life as fluids pass through the pipes at temperatures below freezing point. This prevents water from freezing and expanding, thereby increasing the pressure inside the pipe and causing it to burst.
Pipe Protectors and the Environment
Drill pipe protectors also have a significant role to play in protecting the environment by preventing hazardous leakages. Some pipelines carry substances that are harmful to the environment, and the last thing anyone would want is a major spill or leakage. Therefore, protectors help to prevent pipes from damage that may be a result of hazards, such as extreme weather that can cause a pipe to burst and leak.
Oil and gas companies can choose between protector designs with closed or open ends. A closed end extends the life of a pipe by stopping precipitation and debris from entering the pipe.
The bottom line is that drill pipe protectors provide an economical way to enhance a pipe’s durability, while preventing costly work disruptions. Businesses spend much less to buy pipe protectors that they would have to spend to address the aftermath of pipe damages. Protectors are so beneficial that they are sometimes a legal requirement. Investing in drill pipe protectors is indeed a sure way to insure your investment.
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